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High-Efficiency Natural Gas Fired Roller Hearth Annealing Furnace for Steel Pipe Heat Treatment

High-Efficiency Natural Gas Fired Roller Hearth Annealing Furnace for Steel Pipe Heat Treatment

2024-09-03

 High-Efficiency Natural Gas Fired Roller Hearth Annealing Furnace for Steel Pipe Heat Treatment

Introduction:

The WDL802-7 Roller Hearth Annealing Furnace offers cutting-edge technology for steel pipe heat treatment. This natural gas-powered furnace line delivers precision heating, enhanced energy efficiency, and consistent performance. Ideal for medium and small-diameter steel pipes, the WDL802-7 is designed to optimize the annealing process, ensuring top-quality results for your steel products. With advanced features like uniform temperature control, energy-saving gas burners, and an automated control system, this furnace line enhances production efficiency while maintaining high operational standards.

Applications of the WDL802-7 Steel Pipe Annealing Furnace:

The WDL802-7 is specifically designed for annealing (normalizing) medium and small-diameter steel pipes, including materials such as T2, T11, T12, T5, 20Mn, and 25Mn. It is perfect for high-efficiency heat treatment in industries such as automotive, construction, and manufacturing, where precise steel pipe specifications are required.


Key Features of the WDL802-7 Roller Hearth Furnace:

  • Temperature Uniformity: Achieves exceptional temperature uniformity of ≤±5°C, ensuring high-quality annealing with minimal variation across the furnace.

  • Energy Efficiency: The natural gas-fired furnace is designed for low fuel consumption, providing up to 30% energy savings compared to traditional furnaces.

  • Durability: Built with high-quality materials like SUS310 stainless steel and high-alumina refractory bricks to withstand extreme temperatures.

  • Automated Control System: Includes a PLC-based control system for precise temperature regulation and burner cycling, ensuring consistent furnace performance.

  • Fast Heating Time: Equipped with high-efficiency gas burners for rapid heating, minimizing production delays.


Technical Specifications of WDL802-7 Furnace Line

Parameter Specification
Furnace Dimensions 66,000mm (Length), 2,800mm (Width), 2,600mm (Height)
Rated Temperature 700°C to 950°C
Temperature Uniformity ≤±5°C (overall), ≤±3°C (same section)
Max Output Capacity 3,000kg/h (20,000 tons/year)
Applicable Steel Pipe Sizes Diameter: φ21.3-60.3mm, Wall Thickness: 2.11-8.47mm
Fuel Type Natural Gas (8400 kcal/m³)
Maximum Gas Consumption 250m³/h
Cooling Water Consumption 150m³/h
Heating Power 2,880kW
Control System PLC-based with PID control
Furnace Structure Steel frame with high-quality refractory insulation

Energy Efficiency and Cost Savings

The WDL802-7 furnace line is designed to minimize energy consumption while maintaining top-quality heat treatment. By utilizing natural gas and incorporating advanced burner systems, this furnace reduces fuel consumption by up to 30% compared to traditional systems. The energy-efficient cooling and heating system also contribute to lower operational costs, making the WDL802-7 an excellent choice for industries aiming to reduce production costs and improve energy efficiency.


Conclusion:

The WDL802-7 Roller Hearth Annealing Furnace is an advanced solution for efficient and precise steel pipe heat treatment. Its innovative design, energy-saving features, and high-quality construction make it the ideal choice for manufacturers seeking to improve production efficiency and maintain high-quality standards. With our advanced control systems, superior temperature uniformity, and natural gas-fueled operation, this furnace offers a comprehensive, sustainable solution for modern steel pipe annealing.

For more information or to inquire about the WDL802-7 Annealing Furnace, contact Wuxi Wondery Industry Equipment Co., Ltd. today!

ngọn cờ
Chi tiết blog
Created with Pixso. Nhà Created with Pixso. Blog Created with Pixso.

High-Efficiency Natural Gas Fired Roller Hearth Annealing Furnace for Steel Pipe Heat Treatment

High-Efficiency Natural Gas Fired Roller Hearth Annealing Furnace for Steel Pipe Heat Treatment

 High-Efficiency Natural Gas Fired Roller Hearth Annealing Furnace for Steel Pipe Heat Treatment

Introduction:

The WDL802-7 Roller Hearth Annealing Furnace offers cutting-edge technology for steel pipe heat treatment. This natural gas-powered furnace line delivers precision heating, enhanced energy efficiency, and consistent performance. Ideal for medium and small-diameter steel pipes, the WDL802-7 is designed to optimize the annealing process, ensuring top-quality results for your steel products. With advanced features like uniform temperature control, energy-saving gas burners, and an automated control system, this furnace line enhances production efficiency while maintaining high operational standards.

Applications of the WDL802-7 Steel Pipe Annealing Furnace:

The WDL802-7 is specifically designed for annealing (normalizing) medium and small-diameter steel pipes, including materials such as T2, T11, T12, T5, 20Mn, and 25Mn. It is perfect for high-efficiency heat treatment in industries such as automotive, construction, and manufacturing, where precise steel pipe specifications are required.


Key Features of the WDL802-7 Roller Hearth Furnace:

  • Temperature Uniformity: Achieves exceptional temperature uniformity of ≤±5°C, ensuring high-quality annealing with minimal variation across the furnace.

  • Energy Efficiency: The natural gas-fired furnace is designed for low fuel consumption, providing up to 30% energy savings compared to traditional furnaces.

  • Durability: Built with high-quality materials like SUS310 stainless steel and high-alumina refractory bricks to withstand extreme temperatures.

  • Automated Control System: Includes a PLC-based control system for precise temperature regulation and burner cycling, ensuring consistent furnace performance.

  • Fast Heating Time: Equipped with high-efficiency gas burners for rapid heating, minimizing production delays.


Technical Specifications of WDL802-7 Furnace Line

Parameter Specification
Furnace Dimensions 66,000mm (Length), 2,800mm (Width), 2,600mm (Height)
Rated Temperature 700°C to 950°C
Temperature Uniformity ≤±5°C (overall), ≤±3°C (same section)
Max Output Capacity 3,000kg/h (20,000 tons/year)
Applicable Steel Pipe Sizes Diameter: φ21.3-60.3mm, Wall Thickness: 2.11-8.47mm
Fuel Type Natural Gas (8400 kcal/m³)
Maximum Gas Consumption 250m³/h
Cooling Water Consumption 150m³/h
Heating Power 2,880kW
Control System PLC-based with PID control
Furnace Structure Steel frame with high-quality refractory insulation

Energy Efficiency and Cost Savings

The WDL802-7 furnace line is designed to minimize energy consumption while maintaining top-quality heat treatment. By utilizing natural gas and incorporating advanced burner systems, this furnace reduces fuel consumption by up to 30% compared to traditional systems. The energy-efficient cooling and heating system also contribute to lower operational costs, making the WDL802-7 an excellent choice for industries aiming to reduce production costs and improve energy efficiency.


Conclusion:

The WDL802-7 Roller Hearth Annealing Furnace is an advanced solution for efficient and precise steel pipe heat treatment. Its innovative design, energy-saving features, and high-quality construction make it the ideal choice for manufacturers seeking to improve production efficiency and maintain high-quality standards. With our advanced control systems, superior temperature uniformity, and natural gas-fueled operation, this furnace offers a comprehensive, sustainable solution for modern steel pipe annealing.

For more information or to inquire about the WDL802-7 Annealing Furnace, contact Wuxi Wondery Industry Equipment Co., Ltd. today!