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Created with Pixso. Eco-Friendly Galvanizing System with Patented Waste Heat Recovery | 50% Energy Reduction Technology

Eco-Friendly Galvanizing System with Patented Waste Heat Recovery | 50% Energy Reduction Technology

Tên thương hiệu: WONDERY
Số mô hình: 4x1,2x3,6m 110 tấn
MOQ: 1 bộ
giá bán: TO BE NEGOTIATED
Thời gian giao hàng: 3-5 ngày làm việc
Điều khoản thanh toán: L/C, D/P, T/T, Western Union
Thông tin chi tiết
Nguồn gốc:
Trung Quốc
Chứng nhận:
CE
Thiết kế lò:
tùy chỉnh
Kích thước:
Tùy chỉnh dựa trên yêu cầu của khách hàng
Thiết kế ấm đun nước:
tùy chỉnh
kiểu cài đặt:
Trong nhà hoặc ngoài trời
Lợi thế:
chất lượng cao, ít chi phí
Điều khiển:
Shimaden Nhật Bản
chi tiết đóng gói:
Pallet
Khả năng cung cấp:
1000 bộ mỗi tháng
Mô tả sản phẩm

Eco-Friendly Galvanizing System with Patented Waste Heat Recovery | 50% Energy Reduction Technology
 

WUXI WONDERY INDUSTRY EQUIPMENT CO., LTD.'s 4x1.2x3.6m galvanizing line represents a breakthrough in sustainable industrial processing, featuring seven integrated energy recovery systems that reduce natural gas consumption by up to 20%. Our patented waste heat utilization technology transforms thermal losses into productive energy, beginning with 500°C exhaust gases preheating assist agents to 50-70°C. This initial recovery alone saves approximately 30% of traditional heating energy requirements.

The system's environmental innovations extend to comprehensive fume management. Our enclosed acid room design reduces ventilation requirements by 50-100% while containing acid mist within the processing area. The dual-stage zinc fume collection system—combining mobile overhead hoods and side extraction—captures over 95% of emissions with 50% lower fan power consumption. Advanced frequency control allows fans to operate at 10Hz during idle periods, increasing to 50Hz only during active processing, achieving 100-200% energy savings compared to conventional systems.

Water conservation and acid management receive equal attention. The closed-loop cooling system exchanges heat between acid baths and cooling water, eliminating the need for external cooling towers. Acid mist undergoes two-stage treatment in dilution and neutralization towers, with treated water recycled for new acid preparation. This comprehensive approach reduces chemical consumption by 30% while ensuring emissions consistently meet international environmental standards.

 
 
Energy Recovery System Performance Metrics
Assist Agent Preheating 500°C → 90°C hot water, 50-70°C final temperature
Combustion Air Preheat 200°C exhaust → 50-150°C hot air, saves 2-3m³ gas/ton
Sludge Drying System Reduces moisture from 80% to 10%, cuts disposal weight by 80%
Zinc Pot Side Heat Exchanger 200°C surface heat recovery for heating applications
Drying Oven Heating 300°C exhaust reuse, improves drying efficiency by 40%
Acid Bath Heating Saves winter steam heating requirements
Workshop Heating Direct heat distribution from exhaust gases
Total Energy Saving 15-20% reduction in natural gas consumption

 

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